C77 1616578982 Atlas Copco Air End Screw Belt Air Compressor Spare Parts Head
Reliable replacement air end assembly compatible with Atlas Copco screw air compressors, part number 1616578982. Engineered with precision rotors, heavy-duty bearings, and high-efficiency sealing, this air end delivers stable airflow, excellent energy performance, and long-term durability for continuous industrial applications.
| Application |
Screw Air Compressor |
|---|---|
| Material |
Stainless Steel |
This 1616578982 air end is specifically calibrated for Atlas Copco GA30+ and GA37 VSD+ compressor series (model years 2018–present). Unlike previous universal models, it aligns with the unique mounting dimensions, shaft configurations, and pressure requirements of these two high-demand series. To confirm fit, we’ve included a detailed Compatible Compressor Table below—no more guesswork about whether the part will work with your unit.
Compatible Atlas Copco Compressor Series | Model Year Range | Key Matching Features |
GA30+ Screw Compressor | 2018–2025 | 30kW motor, 8.5 bar standard pressure, vertical mounting |
GA37 VSD+ Variable Speed Compressor | 2019–2025 | 37kW VSD motor, 10 bar max pressure, integrated oil circuit |
Key Features
Core Value for Targeted Users
For operators of GA30+ and GA37 VSD+ compressors, this air end solves a critical pain point: generic replacements often require modifications (e.g., re-drilling mounting holes, adjusting shaft couplings) that risk equipment damage. The 1616578982 model eliminates this hassle—its mounting holes, shaft length, and oil port positions are identical to the original Atlas Copco part, enabling "plug-and-play" installation.
Precision Commitment
Every 1616578982 air end undergoes a 3-step model-specific validation process before leaving our factory:
- Dimensional matching: Laser-scanned against Atlas Copco’s original 1616578982 blueprints to ensure ±0.003mm tolerance alignment.
- Compressor integration test: Mounted on a genuine GA37 VSD+ unit to verify airflow, pressure, and noise levels match OEM standards.
Key Differentiators
Unlike our previous universal air end models, the 1616578982 incorporates unique design elements tailored to the GA30+ and GA37 VSD+ series’ operating characteristics. Here’s how it delivers unmatched value:
VSD-optimized Rotor Design
The GA37 VSD+ series uses variable-speed drives (VSD) to adjust motor speed based on air demand. Our 1616578982 air end features variable-pitch rotor profiles—a design not found in standard air ends. This allows the rotors to maintain optimal compression efficiency across a wide speed range (1,200–3,000 RPM), reducing energy waste by up to 22% compared to generic air ends that only perform well at fixed speeds.
High-Pressure Sealing System
The GA30+ and GA37 VSD+ compressors often operate in high-humidity or dusty industrial environments (e.g., automotive workshops, metal fabrication plants). To address this, the 1616578982 air end is equipped with a triple-layer sealing system:
- Outer layer: Silicone dust shield to block particulate matter from entering the housing.
- Middle layer: Fluorocarbon (Viton) oil seal resistant to high temperatures (up to 120°C) and industrial oils.
- Inner layer: Nitrile O-ring with pressure-activated expansion to prevent air leakage under variable load.
Integrated Oil Distribution Channel
Unlike previous air ends that rely on external oil lines, the 1616578982 features an internal oil distribution channel—matching the original Atlas Copco design. This channel delivers oil directly to the rotor bearings and compression chamber in precise quantities, reducing oil consumption by 15% and minimizing the risk of oil starvation (a common cause of premature air end failure in GA30+/GA37 VSD+ units).
Technical Specifications
The below data is exclusive to the 1616578982 model, with clear links to its compatible GA30+ and GA37 VSD+ series:
|
Specification
|
1616578982 Air End
|
GA30+ Compressor Compatibility
|
GA37 VSD+ Compressor Compatibility
|
|
Compression Type
|
Twin-Screw (Oil-Injected)
|
Matches OEM twin-screw design
|
Matches OEM twin-screw design
|
|
Maximum Operating Pressure
|
10.5 bar (152 PSI)
|
Optimized for 8.5–10 bar range
|
Optimized for 7–10.5 bar VSD range
|
|
Rated Airflow (at 7.5 bar)
|
5.8 m³/min (205 CFM)
|
Exact match for GA30+’s 5.8 m³/min output
|
Aligns with GA37 VSD+’s 5.5–5.8 m³/min variable output
|
|
Rotor Configuration
|
Male: 4 lobes / Female: 5 lobes
|
Unique lobe count for GA30+’s motor speed
|
Matches GA37 VSD+’s variable-speed rotor requirements
|
|
Rotor Diameter x Length
|
78mm x 215mm
|
Exact OEM dimension match
|
Exact OEM dimension match
|
|
Shaft Diameter (Input Side)
|
28mm (keyway: 8mm)
|
Aligns with GA30+’s motor shaft
|
Aligns with GA37 VSD+’s VSD motor shaft
|
|
Housing Material
|
6061-T6 Aluminum Alloy
|
Reduces overall compressor weight
|
Improves VSD motor load balance
|
|
Oil Capacity
|
1.1 L
|
Matches GA30+/GA37 VSD+’s oil sump capacity
|
Matches GA30+/GA37 VSD+’s oil sump capacity
|
|
Operating Temperature Range
|
-20°C to 110°C (4°F to 230°F)
|
Withstands GA30+’s high-temperature industrial use
|
Adapts to GA37 VSD+’s variable heat output
|
Note: For serial number-specific compatibility (e.g., GA37 VSD+ units with serial number starting with "AC2019"), contact our technical team—we’ll cross-verify with Atlas Copco’s official VSD+ series database.
Why Choose Our Air End?
- Perfect Compatibility Guaranteed
Our air ends are engineered to fit Atlas Copco compressors requiring models 1616757580 and 1616757590. We cross-check part numbers with Atlas Copco’s official catalog to ensure a 1:1 replacement, avoiding installation issues. - Cost-Effective Without Sacrificing Quality
OEM air ends can be extremely costly. Our replacement parts offer the same performance and durability as Atlas Copco’s original units but at a 35-45% lower price—helping you cut maintenance costs without compromising on quality. - Quick Installation and Minimal Downtime
The air end comes with all necessary mounting hardware (bolts, gaskets, and O-rings) and a detailed, step-by-step installation guide. Most technicians can complete the replacement in 1.5-2.5 hours, minimizing downtime for your operations and keeping productivity high.
OEM Compatibility
This model is fully compatible with the following Atlas Copco part:
- OEM Part Number: 1616578982
- Suitable Models: Atlas Copco GA series and other compatible rotary screw air compressors
- Replacement Type: Direct-fit OEM equivalent – no modifications required
| Airend/Rotor/Head PN | |||||||
|---|---|---|---|---|---|---|---|
| 1616578982 | 1616578992 | 1616671280 | 1616671290 | 1616740881 | 1616740891 | 1616740980 | 1616740990 |
| 1616714692 | 1616714682 | 1616714683 | 1616714693 | 1616714680 | 1616714690 | 1616725781 | 1616725791 |
| 1616651280 | 1616651283 | 1616725681 | 1616725691 | 1616528850 1616528880 | 1616635681 | 1616635682 | 1616590481 |
| 1616590482 | 1616590483 | 1616734580 | 1616734581 | 1616734591 | 1616734582 | 1616734592 | 1616740881 |
| 1616626081 | 1616738280 | 1616630581 | 1616630582 | 1616692580 | 2236050200 | 2236050100 | 1616710380 1616710390 |
| 1616657583 | 1616657580 | 1616580381 | 1616580382 | 1616646680 | 2989015800 | 1616761280 | 1616761290 |
| 1616646680 | 2989015800 | 1616757580 | 1616757590 | 1616754080 | 1616754090 | 1616585181 | 1616747281 |
If you’re unsure about the model match, contact KINTON for confirmation using your compressor’s serial number or nameplate details.
Maintenance Tips
To extend the service life of your new air end:
- Replace compressor oil and oil filters regularly.
- Keep the air intake and cooler clean from dust and debris.
- Check bearing temperature and vibration periodically.
- Use only genuine lubricants suitable for screw compressors.
Following proper maintenance ensures optimal performance and reduced downtime for your equipment.
MAECENAS IACULIS
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